BWCS-A Bottle Weight Control System

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An automated, high-precision weighing solution designed for efficiently monitoring and ensuring the accurate weight of bottles in industrial settings, featuring advanced automation, data management, and user-friendly operation.

The BWCS-A Bottle Weight Control System is an advanced, automated solution designed for precise and efficient weighing of bottles in various industrial applications. Integrated with a PLC and touch screen interface, this system offers high accuracy, enhanced productivity, and user-friendly operation for quality control processes.


Key Features

  • PLC Integrated with Touch Screen: Enables easy and intuitive operation.
  • Multi-Position Design: Provides higher efficiency by handling multiple samples simultaneously.
  • High Precision Weighing: Accurate measurements with fine resolution.
  • Automated Sample Handling: Streamlines the weighing process through robotic automation.
  • Data Management: Stores and displays comprehensive data for effective monitoring and record-keeping.
  • Safety Measures: Equipped with safety doors and secure configurations.
  • Multi-Language Support: Available in English and French for versatile use.

Technical Specifications

Weighing System

  • Weighing Range: 0 – 4,000 g (0 – 8.82 lbs)
  • Weighing Resolution: 0.01 g (0.00035 oz)
  • Units: Grams (g)

Power Supply

  • Voltage: AC 220 V (Optional AC 110 V)
  • Rated Power: 650 W

Air and Water Supply

  • Air Supply Pressure: 5 – 8 bar (72.5 – 116 psi)
  • Water Supply Pressure: ≥ 1.5 bar (≥ 21.75 psi); utilizes tap water

Capacity and Storage

  • Sample Capacity: Up to 10 samples (Other capacities available upon request)
  • Operator Memory: Stores information for up to 10 operators
  • Product Memory: Stores information for up to 30 products
  • Batch Number Storage: Pre-stores up to 30 batch numbers for each of the two production lines

Display and Interface

  • Screen Display Information:
    • Real-time weighing value
    • Product name
    • Operator name
    • Batch number
    • Sample number
  • Communication Port: RS232 for seamless data transfer
  • Language Options: English and French
  • Configuration Security: Protected by administrative passwords to ensure secure settings

Automated Features

  • Safety Door: Ensures operator safety during operation.
  • Star-Wheel Conveying System: Efficiently transports samples through different stages.
  • Robotic Arm Functionality:
    • Automatically grabs samples for processing.
    • Decaps and dries samples before weighing.
    • Returns emptied bottles to the star-wheel post-processing.
  • Automated Data Handling:
    • Automatically acquires and records weighing data.
    • Supports data transmission to external Data Acquisition Software or systems.
  • Auto Zero Function: Automatically resets to zero before starting each cycle to maintain accuracy.

Mechanical Specifications

  • Frame Material: Durable stainless steel construction for longevity and ease of maintenance.
  • Dimensions:
    • Length: 1,085 mm (42.7 in)
    • Width: 860 mm (33.9 in)
    • Height: 1,035 mm (40.7 in)
  • Weight: 170 kg (374.8 lbs)

FAQ for BWCS-A Bottle Weight Control System

What is the BWCS-A Bottle Weight Control System used for?

The BWCS-A Bottle Weight Control System is designed for precise and efficient weighing of bottles in various industrial applications, ensuring accurate weight monitoring and quality control in production processes.

How does the BWCS-A ensure accuracy in weighing?

The BWCS-A features a high-precision weighing mechanism with a resolution of 0.01 g, which allows for accurate measurements within a weighing range of 0 – 4,000 g. Additionally, its automated zero function resets the scale before each cycle to maintain measurement accuracy.

What are the key features of the BWCS-A Bottle Weight Control System?

Key features include a PLC integrated with a touch screen for user-friendly operation, multi-position design for handling multiple samples simultaneously, automated sample handling with robotic arms, and comprehensive data management for effective monitoring and record-keeping.

Can the BWCS-A Bottle Weight Control System store data for multiple operators and products?

Yes, the system can store information for up to 10 operators and 30 products, along with pre-stored batch numbers for two production lines, facilitating efficient management of production data.

What safety features does the BWCS-A include?

The BWCS-A is equipped with safety doors to protect operators during operation and features secure configurations that are protected by administrative passwords to ensure the integrity of the system settings.

Is the BWCS-A Bottle Weight Control System easy to operate?

Yes, the BWCS-A is designed for user-friendly operation with its PLC integrated touch screen interface, multi-language support (English and French), and intuitive controls that simplify the weighing process.

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BWCS-A Bottle Weight Control System

An automated, high-precision weighing solution designed for efficiently monitoring and ensuring the accurate weight of bottles in industrial settings, featuring advanced automation, data management, and user-friendly operation.

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